Monel 400 Round Bars

Monel 400 Round Bars are a nickel-copper alloy known for high strength, hardness and stiffness achieved through cold working processes that refine the alloy’s microstructure. This process not only enhances mechanical strength but also improves the surface finish of the bars.

Slightly magnetic at ambient temperature, Monel 400 exhibits excellent resistance to seawater, steam, salt, and caustic solutions making it highly reliable under corrosive and demanding conditions. While the alloy’s hardness and tensile strength increase, its ductility decreases, which is suitable for structural and engineering applications where strength is critical.

When you choose Monel 400 round bars from Unifit Metalloys, you benefit from 11+ years of metallurgical expertise, stringent quality control and adherence to international standards ensuring unmatched reliability and precision for your projects.

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Extensive Stock of Monel 400 (ASTM B164 UNS N04400) Hex, Flat & Square Bars - Custom Sizes Available in India

Unifit Metalloys stands at the forefront of high-performance nickel-copper alloy production offering Monel 400 round bars that strictly comply with ASTM B164, ASME SB164 and UNS N04400 standards. These round bars are available in various diameters and lengths and can be supplied in different finishes such as hot-finished, cold-drawn or polished depending on the requirements. As a trusted partner for global industries, Unifit Metalloys serves marine, chemical processing, aerospace and industrial machinery sectors providing customized sizes, finishes and solutions to meet the most demanding applications. Our unwavering commitment to premium quality, timely delivery and competitive pricing reinforces our position as a preferred choice for engineers, fabricators and procurement specialists worldwide.

Complete Specification Chart of Monel 400 Round Bars

Monel 400, also known as ASTM B164 UNS N04400 or DIN 2.4068, is a nickel-copper alloy with exceptional corrosion resistance and high mechanical strength. Below is the complete specification chart for Monel 400 round bars:

Property

Specification

Alloy Name

Monel 400

UNS Number

N04400

DIN Number

2.4360 / 2.4068

ASTM Standard

B164

ASME Standard

SB164

Finish

Hot Rolled, Cold Drawn, Polished

Condition

Annealed, Cold Worked, Hardened

Tolerances

ISO 2768-m / As per standards

Available Forms & Types of DIN 2.4068 Monel 400 Bars

Monel 400 bars are available in a variety of forms and types to meet different industrial requirements:

Monel 400 Bars & Rods Types

  • Monel 400 Polish Round Bar
  • Monel 400 Cold Drawn Bars
  • Monel 400 Hexagonal Bar
  • Monel 400 Forged Bars
  • Monel 400 Threaded Bar
  • Monel 400 Hollow Bars
  • Monel 400 Black Bar
  • Monel 400 Bright Round Bar
  • Monel 400 Hexagon Bar
  • Monel Alloy 400 Rods
  • Monel 400 Forged Round Bar
  • Monel 400 Half-Round Bar
  • Monel 400 Triangle Bar
  • Monel 400 Rectangular Bar
Monel 400 Round Bars

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Standard Lengths of ASTM B164 Monel 400 Round Bars

Monel 400 round bars, manufactured as per ASTM B164 and UNS N04400 standards are available in standard lengths of 3 meters, 4 meters and 6 meters. It can also be cut to custom lengths without compromising mechanical properties or corrosion resistance. Here’s a table showing the standard lengths of Monel 400 round bars across various diameters:

Diameter (mm)

Standard Lengths (m)

Notes

3 - 10

3, 4, 6

Small diameter bars suitable for precision components

11 - 50

3, 4, 6

Most commonly used industrial sizes

51 - 100

3, 4, 6

Medium-sized bars for structural applications

101 - 200

3, 4, 6

Large diameter bars; custom lengths available on request

201 - 600

Custom lengths

Extra-large bars for heavy-duty industrial or marine applications

ISO & International Tolerances for Monel 400 Bars

Monel 400 bars are manufactured to meet ISO and international tolerance standards ensuring high precision and dimensional accuracy for critical industrial applications. The tolerance depends on the type of bar, diameter and surface finish:

Type of Bar

Sizes (mm)

Sizes (Inches)

ISO Tolerance

Monel UNS N04400 Cold Drawn and Polished Round Bar

3.00 - 75.00

1/8″ - 3.00″

h8 - h9 - h10 - h11

Monel 400 Cold Drawn and Ground Bar

10.00 - 75.00

5/16″ - 2.50″

h8 - h9 - h10 - h11

400 Monel Peeled and Polished Round Bar

40.00 - 150.00

1.50″ - 6.00″

h11, h11-DIN 1013

Monel Alloy 400 Peeled and Ground Bar

20.00 - 50.00

3/4″ - 2.00″

h9 - h10 - h11

International Standards for DIN 2.4068 Monel 400 Square Bars

Monel 400 square bars are manufactured to meet DIN 2.4068 standards which ensure global compatibility, consistent quality and precise dimensional accuracy. These international standards define size ranges, tolerances and mechanical properties for industrial applications:

Standard of Monel 400

Country / Organization

AMS 4675

USA (Aerospace Materials Specification)

AMS 4730

USA (Aerospace Materials Specification)

AMS 4731

USA (Aerospace Materials Specification)

VdTUV 263

Germany

ASTM B164

USA (ASTM International)

DIN 17753

Germany

UNS N04400

USA (Unified Numbering System)

QQ-N-281

USA / Military Standard

BS3076NA13

UK (British Standard)

ASM 4731

USA (ASM International)

Mechanical Properties of Monel 400 (ASME SB164 UNS N04400) Rods

Understanding these properties helps engineers and fabricators select the right Monel 400 rod for specific industrial or structural requirements. The key mechanical properties of Monel 400 rods are summarized in the table below:

Property

Value

Density

8.89 g/cm³

Specific Gravity

8.89

Magnetic Property

Slightly magnetic at ambient temperature

Tensile Strength

550 MPa

Yield Strength

240 MPa

Elongation

40%

Hardness

Rockwell B 85-95

Chemical Composition of UNS N04400 Monel 400 Bars

Understanding the chemical makeup of Monel 400 is crucial for engineers, fabricators, and buyers to ensure the material meets specific performance and regulatory requirements. The detailed chemical composition of Monel 400 bars is as follows:

Inconel Tube Plug Sizing Chart

Element

Composition (%)

Nickel (Ni)

63 min

Copper (Cu)

28-34

Iron (Fe)

2.5 max

Manganese (Mn)

2 max

Silicon (Si)

0.5 max

Carbon (C)

0.3 max

Sulfur (S)

0.024 max

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Strength & Thermal Properties of UNS N04400 Bright Bars

Understanding the thermal and strength properties of Monel 400 bars is essential for engineers and fabricators when designing components for industrial applications. The key strength and thermal properties of Monel 400 bright bars are summarized in the table below:

Property

Value

Melting Range

1350-1400°C

Thermal Conductivity

21.9 W/m·K

Coefficient of Thermal Expansion

13.3 μm/m°C

Tensile Strength (Cold-Worked)

Up to 690 MPa

Yield Strength (Cold-Worked)

Up to 380 MPa

Hardness (Cold-Worked)

Rockwell B 95-105

Corrosion Resistance

Excellent

Strength & Thermal Properties of UNS N04400 Bright Bars

Understanding the thermal and strength properties of Monel 400 bars is essential for engineers and fabricators when designing components for industrial applications. The key strength and thermal properties of Monel 400 bright bars are summarized in the table below:

Property

Value

Melting Range

1350-1400°C

Thermal Conductivity

21.9 W/m·K

Coefficient of Thermal Expansion

13.3 μm/m°C

Tensile Strength (Cold-Worked)

Up to 690 MPa

Yield Strength (Cold-Worked)

Up to 380 MPa

Hardness (Cold-Worked)

Rockwell B 95-105

Corrosion Resistance

Excellent

Cold Drawn Monel Alloy 400 Round Bar Tolerances

Cold drawn Monel 400 round bars are manufactured to precise dimensional tolerances to ensure perfect fit, high structural integrity, and reliable performance in critical applications. The cold drawing process enhances strength and surface finish, but it also requires strict tolerance control for round, square, hexagon, and flat bars. The table below provides the permissible variations for different shapes and sizes of Monel Alloy 400 bars:

Shape

Size (mm)

Permitted Variation (mm)

Flat (WT)

< 18

+0 to -0.110

>18 ≤ 30

+0 to -0.130

>30 ≤ 50

+0 to -0.250

>50 ≤ 80

+0 to -0.350

Round

≥6 ≤ 18

+0 to -0.070

>18 ≤ 30

+0 to -0.085

>30 ≤ 50

+0 to -0.100

>50 ≤ 80

+0 to -0.120

>80 ≤ 100

+0 to -0.140

Square / Hexagon

≥6 ≤ 18

+0 to -0.090

>18 ≤ 30

+0 to -0.110

>30 ≤ 50

+0 to -0.130

>50 ≤ 80

+0 to -0.160

>80 ≤ 105

+0 to -0.250

Flat (Width)

< 18

+0 to -0.110

>18 ≤ 30

+0 to -0.130

>30 ≤ 50

+0 to -0.160

>50 ≤ 80

+0 to -0.190

>80 ≤ 100

+0 to -0.220

>100 ≤ 130

+0 to -0.350

>130 ≤ 160

+0 to -1.00

>160 ≤ 320

±1.00

Full Size Range of Monel 400 Round Bars in India

Monel 400 round bars are available in various diameters, lengths and specifications suitable for multiple industrial applications. Below is a detailed overview of the available sizes and types:

Description

Diameter (inch / mm)

Shape

Specification

ALLOY 400 COLD DRAWN SR

1.2500 in / 31.75 mm

Round Bar / Rod

WN221

ALLOY 400 HOT FINISHED ANNEALED

0.7500 in / 19.05 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

1.0000 in / 25.40 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

1.5000 in / 38.10 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

1.7500 in / 44.45 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

2.0000 in / 50.80 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

3.5000 in / 88.90 mm

Round Bar / Rod

ASTM B164 / ASME SB164

Monel 400 Square & Hex Bars: Dimensions & Charts

Monel 400 square and hex bars are manufactured in a wide range of sizes to meet the demands of various industries. These bars conform to ASTM, US, Japanese and metric standards, ensuring compatibility and interchangeability in global projects.

Metric Size (mm)

US Bar Size

US Diameter (inch)

ASTM / Canadian

Japanese Size (mm²)

Japanese Diameter (mm)

5

#2

0.250

10M

100

6

5.5

#3

0.375

15M

200

10

6

#4

0.500

20M

300

13

7

#5

0.625

25M

500

16

8

#6

0.750

30M

700

19

9

#7

0.875

35M

1000

22

10

#8

1.000

45M

1500

25

11

#9

1.125

55M

2500

29

12

#10

1.250

32

14

#11

1.375

35

16

#12

1.500

38

18

#13

1.625

41

20

#14

1.750

44

22

#15

1.875

48

25

#16

2.000

51

28

#18

2.250

57

32

36

40

44

50

Standard Metric Sizes and Weights of Monel 400 Flat Bars

Monel 400 flat bars are available in a variety of widths, thicknesses, and standard lengths, making them suitable for fabrication, machining and structural components. Below are the standard sizes:

Width (mm)

Thickness (mm)

Weight per Metre (kg)

Standard Length (m)

Colour Code

10

3

0.24

6.0

Blue

13

3

0.31

6.0

Blue

13

5

0.46

6.0

Orange

16

3

0.38

6.0

Blue

16

5

0.64

6.0

Orange

16

8

1.03

6.0

Red

20

3

0.48

6.0

Blue

20

5

0.81

6.0

Orange

20

6

0.97

6.0

White

20

10

1.61

6.0

Yellow

25

3

0.60

6.0

Blue

25

5

1.01

6.0

Orange

25

6

1.21

6.0

White

25

8

1.61

6.0

Red

25

10

2.01

6.0

Yellow

25

12

2.41

6.0

Pink

32

3

0.77

6.0

Blue

32

5

1.29

6.0

Orange

32

6

1.55

6.0

White

32

8

2.06

6.0

Red

32

10

2.58

6.0

Yellow

32

12

3.09

6.0

Pink

40

3

0.97

6.0

Blue

40

5

1.61

6.0

Orange

40

6

1.93

6.0

White

40

8

2.58

6.0

Red

40

10

3.22

6.0

Yellow

40

12

3.86

6.0

Pink

40

16

5.15

6.0

Grey

40

20

6.14

6.0

Green

50

3

1.21

6.0

Blue

50

5

2.01

6.0

Orange

50

6

2.41

6.0

White

50

8

3.22

6.0

Red

50

10

4.02

6.0

Yellow

50

12

4.83

6.0

Pink

50

16

6.44

6.0

Grey

50

20

8.05

6.0

Green

50

25

10.1

6.0

Purple

Note: Flat bars are also available in larger widths up to 300 mm and thickness up to 50 mm, with standard lengths of 3 m, 4 m and 6 m depending on customer requirements. Colour codes are used for easy identification during inventory handling.

Cold Drawn, Hot Rolled and Polished Finishes of Monel 400

Monel 400 round bars are offered in multiple finishes to suit various industrial, structural and marine applications. Each finish provides specific mechanical properties, surface smoothness, and corrosion resistance helping engineers select the most suitable bar for their needs:

Abbreviation

Finish Type

Abbreviation

Finish Type

P

Polished

HRAP

Hot Rolled Annealed-Pickled

CD

Cold Drawn

CF

Cold Finished

HF

Hot Finished

PR

Peeled-Reeled

CG

Centreless Ground

ST

Smooth Turned

SRE

Slit Rolled Edge

RT

Rough Turned

BD

Bright Drawn

P&T

Peeled-Turned

Applications of Monel 400 Round Bars

Monel 400 round bars are highly versatile nickel-copper alloy bars used in environments that demand excellent corrosion resistance and high strength. Their applications include:

  • Marine equipment
  • Chemical processing
  • Aerospace & power
  • Industrial machinery
  • Oil & gas equipment and many more

Get the Best Prices for Monel 400 Round Bars

Looking for high-quality Monel 400 round bars at competitive prices? Get instant quotes and custom pricing tailored to your required size, finish and quantity. Ensure you are sourcing premium UNS N04400 material for your applications without compromising on quality.

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Leading Manufacturer, Supplier & Exporter of Monel 400 Round Bars

Unifit Metalloys is a pioneer in high-performance nickel-copper alloy production, offering Monel 400 round bars that strictly adhere to ASTM B164, ASME SB164, and UNS N04400 standards. With decades of expertise, we ensure exceptional quality, unmatched durability and precise tolerances, setting the industry benchmark for reliability and performance.

As a trusted global partner, Unifit Metalloys provides customized sizes, finishes and solutions with a commitment to premium quality, timely delivery and competitive pricing. Our meticulous manufacturing process and consistent standards make us the preferred choice for engineers, fabricators, and procurement specialists worldwide.

Choose Unifit Metalloys for Monel 400 round bars where precision, strength and reliability is the top priority.

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