Monel 400 Round Bars Manufacturer in India | ASTM B164 / UNS N04400

Certified Manufacturer & Supplier | ASTM B164 / ASME SB164 | UNS N04400 | DIN 2.4360 / 2.4368 | Custom Sizes Available

Monel 400 round bars are a nickel-copper alloy (UNS N04400, ASTM B164) engineered for high tensile strength, seawater corrosion resistance, and excellent workability. Cold working during manufacture refines the alloy's grain structure, increasing surface hardness and dimensional precision without compromising ductility.

Slightly magnetic at room temperature, Monel 400 resists chloride stress-corrosion cracking better than most stainless grades, making it the standard choice for marine propeller shafts, seawater valves, and caustic-processing equipment. Unifit Metalloys stocks Monel 400 round, hex, square, and flat bars in hot-rolled, cold-drawn, and polished finishes, cut to custom lengths from 3 to 6+ meters.

Request Quote

Monel 400 Bars in Stock — Hex, Flat & Square Sections, Cut to Length

Unifit Metalloys maintains ready stock of Monel 400 round, hex, flat, and square bars fully compliant with ASTM B164 and UNS N04400 specifications. Diameters and cross-sections are available across the full standard range, with hot-finished, cold-drawn, and polished surface options ready for immediate dispatch.

For fabricators working to marine or chemical-processing drawings, we also offer custom cutting and finish selection so bars arrive machining-ready, cutting turnaround time on your shop floor.

Monel 400 Round Bar Specification Chart

Monel 400 — designated UNS N04400 under the Unified Numbering System and DIN 2.4360 / 2.4368 in Europe — is manufactured to ASTM B164 and ASME SB164. The table below summarizes the alloy identity, available finishes, condition, and tolerance standards that define a compliant Monel 400 round bar.

Property

Specification

Alloy Name

Monel 400

UNS Number

N04400

DIN Number

2.4360 / 2.4068

ASTM Standard

B164

ASME Standard

SB164

Finish

Hot Rolled, Cold Drawn, Polished

Condition

Annealed, Cold Worked, Hardened

Tolerances

ISO 2768-m / As per standards

Monel 400 Bars & Rods — Available Forms

Beyond standard round bar, Monel 400 is available in a range of cross-sections and surface conditions to match different machining and structural requirements:

  • Monel 400 Polish Round Bar — mirror-finished for precision components requiring minimal secondary machining
  • Monel 400 Cold Drawn Bar — tighter dimensional tolerance and improved surface finish over hot-rolled stock
  • Monel 400 Hexagonal Bar — for fasteners and components requiring a flat-sided cross-section
  • Monel 400 Forged Bars — for heavy-section components requiring enhanced grain flow and structural integrity
  • Monel 400 Threaded Bar — pre-threaded stock for stud and rod applications
  • Monel 400 Hollow Bars — for tubular components and weight-sensitive assemblies
  • Monel 400 Black Bar — as-rolled/hot-finished surface for parts requiring further machining
  • Monel 400 Bright Round Bar — smooth, bright-drawn finish for visible or corrosion-critical surfaces
  • Monel 400 Hexagon Bar — standard hex stock for nuts and fittings
  • Monel 400 Alloy Rods — general-purpose rod stock across the full diameter range
  • Monel 400 Forged Round Bar — forged for superior mechanical integrity in critical applications
  • Monel 400 Half-Round Bar — for specialty structural and decorative applications
  • Monel 400 Triangle Bar — for specific structural profiles
  • Monel 400 Rectangular Bar — for machining flat/rectangular components

Standard Mill Lengths of Monel 400 Round Bars

Monel 400 round bars manufactured to ASTM B164 and UNS N04400 are stocked in standard mill lengths of 3, 4, and 6 meters. Custom cutting to length is available on request without compromising mechanical properties or corrosion resistance, so fabricators can order exact drop lengths and reduce offcut waste.

Diameter (mm)

Standard Lengths (m)

Notes

3 - 10

3, 4, 6

Small diameter bars suitable for precision components

11 - 50

3, 4, 6

Most commonly used industrial sizes

51 - 100

3, 4, 6

Medium-sized bars for structural applications

101 - 200

3, 4, 6

Large diameter bars; custom lengths available on request

201 - 600

Custom lengths

Extra-large bars for heavy-duty industrial or marine applications

Dimensional Tolerances for Monel 400 Bars

Monel 400 bars are manufactured within ISO and international tolerance bands to ensure precise fit for critical industrial applications. Tolerance class depends on bar type, diameter, and surface finish — cold-drawn and ground bars hold tighter tolerances than hot-rolled stock, as summarized below.

Type of Bar

Sizes (mm)

Sizes (Inches)

ISO Tolerance

Monel UNS N04400 Cold Drawn and Polished Round Bar

3.00 - 75.00

1/8″ - 3.00″

h8 - h9 - h10 - h11

Monel 400 Cold Drawn and Ground Bar

10.00 - 75.00

5/16″ - 2.50″

h8 - h9 - h10 - h11

400 Monel Peeled and Polished Round Bar

40.00 - 150.00

1.50″ - 6.00″

h11, h11-DIN 1013

Monel Alloy 400 Peeled and Ground Bar

20.00 - 50.00

3/4″ - 2.00″

h9 - h10 - h11

International Standards Cross-Reference for Monel 400 Square Bars

Monel 400 square bars manufactured to DIN 2.4068 are cross-referenced against equivalent aerospace, military, and national standards worldwide, giving engineers and procurement teams confidence that a bar sourced from Unifit Metalloys will meet the specification called for on any international drawing.

Standard of Monel 400

Country / Organization

AMS 4675

USA (Aerospace Materials Specification)

AMS 4730

USA (Aerospace Materials Specification)

AMS 4731

USA (Aerospace Materials Specification)

VdTUV 263

Germany

ASTM B164

USA (ASTM International)

DIN 17753

Germany

UNS N04400

USA (Unified Numbering System)

QQ-N-281

USA / Military Standard

BS3076NA13

UK (British Standard)

ASM 4731

USA (ASM International)

Mechanical Properties of Monel 400 Rods (ASTM B164 / UNS N04400)

Monel 400's combination of high tensile strength and good ductility makes it suitable for both structural and precision-machined components. The table below summarizes the key mechanical properties engineers reference when selecting bar stock for a given application.

Property

Value

Density

8.89 g/cm³

Specific Gravity

8.89

Magnetic Property

Slightly magnetic at ambient temperature

Tensile Strength

550 MPa

Yield Strength

240 MPa

Elongation

40%

Hardness

Rockwell B 85-95

Chemical Composition of UNS N04400 Monel 400 Bars

Understanding the precise chemical makeup of Monel 400 is essential for engineers, fabricators, and buyers confirming material compliance. The nickel-copper composition below is what gives Monel 400 its combination of strength and resistance to seawater, hydrofluoric acid, and caustic media.

Element

Composition (%)

Nickel (Ni)

63 min

Copper (Cu)

28-34

Iron (Fe)

2.5 max

Manganese (Mn)

2 max

Silicon (Si)

0.5 max

Carbon (C)

0.3 max

Sulfur (S)

0.024 max

Strength & Thermal Properties of UNS N04400 Bright Bars

In addition to the standard mechanical properties above, Monel 400 bright bars carry specific thermal and cold-worked strength characteristics relevant to high-temperature or high-load applications. These figures apply specifically to bright-finished, cold-worked bar stock.

Property

Value

Melting Range

1350-1400°C

Thermal Conductivity

21.9 W/m·K

Coefficient of Thermal Expansion

13.3 μm/m°C

Tensile Strength (Cold-Worked)

Up to 690 MPa

Yield Strength (Cold-Worked)

Up to 380 MPa

Hardness (Cold-Worked)

Rockwell B 95-105

Corrosion Resistance

Excellent

Cold Drawn Monel 400 Round Bar Tolerances

Cold drawing enhances both strength and surface finish, but requires strict dimensional control. The table below details the permitted variation for round, square, hexagon, and flat cold-drawn Monel 400 bars by size range, so you can confirm fit tolerance before ordering.

Shape

Size (mm)

Permitted Variation (mm)

Flat (WT)

< 18

+0 to -0.110

>18 ≤ 30

+0 to -0.130

>30 ≤ 50

+0 to -0.250

>50 ≤ 80

+0 to -0.350

Round

≥6 ≤ 18

+0 to -0.070

>18 ≤ 30

+0 to -0.085

>30 ≤ 50

+0 to -0.100

>50 ≤ 80

+0 to -0.120

>80 ≤ 100

+0 to -0.140

Square / Hexagon

≥6 ≤ 18

+0 to -0.090

>18 ≤ 30

+0 to -0.110

>30 ≤ 50

+0 to -0.130

>50 ≤ 80

+0 to -0.160

>80 ≤ 105

+0 to -0.250

Flat (Width)

< 18

+0 to -0.110

>18 ≤ 30

+0 to -0.130

>30 ≤ 50

+0 to -0.160

>50 ≤ 80

+0 to -0.190

>80 ≤ 100

+0 to -0.220

>100 ≤ 130

+0 to -0.350

>130 ≤ 160

+0 to -1.00

>160 ≤ 320

±1.00

Full Diameter & Length Range of Monel 400 Round Bars

Unifit Metalloys stocks Monel 400 round bars across a wide diameter range in hot-finished-annealed and cold-drawn conditions, manufactured to ASTM B164 / ASME SB164. Common stock sizes and their governing specification are listed below.

Description

Diameter (inch / mm)

Shape

Specification

ALLOY 400 COLD DRAWN SR

1.2500 in / 31.75 mm

Round Bar / Rod

WN221

ALLOY 400 HOT FINISHED ANNEALED

0.7500 in / 19.05 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

1.0000 in / 25.40 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

1.5000 in / 38.10 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

1.7500 in / 44.45 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

2.0000 in / 50.80 mm

Round Bar / Rod

ASTM B164 / ASME SB164

ALLOY 400 HOT FINISHED ANNEALED

3.5000 in / 88.90 mm

Round Bar / Rod

ASTM B164 / ASME SB164

Monel 400 Square & Hex Bar Dimensions

Monel 400 square and hexagon bars are manufactured to metric, US, Japanese, and Canadian sizing conventions, ensuring compatibility with fastener and machining standards used across different regions and industries.

Metric Size (mm)

US Bar Size

US Diameter (inch)

ASTM / Canadian

Japanese Size (mm²)

Japanese Diameter (mm)

5

#2

0.250

10M

100

6

5.5

#3

0.375

15M

200

10

6

#4

0.500

20M

300

13

7

#5

0.625

25M

500

16

8

#6

0.750

30M

700

19

9

#7

0.875

35M

1000

22

10

#8

1.000

45M

1500

25

11

#9

1.125

55M

2500

29

12

#10

1.250

32

14

#11

1.375

35

16

#12

1.500

38

18

#13

1.625

41

20

#14

1.750

44

22

#15

1.875

48

25

#16

2.000

51

28

#18

2.250

57

32

36

40

44

50

Standard Sizes & Weights of Monel 400 Flat Bars

Monel 400 flat bars are stocked in a range of standard widths and thicknesses, each identified by a colour code for fast inventory sorting on the shop floor. Standard mill length is 6.0 meters, with larger widths and custom cutting available on request.

Width (mm)

Thickness (mm)

Weight per Metre (kg)

Standard Length (m)

Colour Code

10

3

0.24

6.0

Blue

13

3

0.31

6.0

Blue

13

5

0.46

6.0

Orange

16

3

0.38

6.0

Blue

16

5

0.64

6.0

Orange

16

8

1.03

6.0

Red

20

3

0.48

6.0

Blue

20

5

0.81

6.0

Orange

20

6

0.97

6.0

White

20

10

1.61

6.0

Yellow

25

3

0.60

6.0

Blue

25

5

1.01

6.0

Orange

25

6

1.21

6.0

White

25

8

1.61

6.0

Red

25

10

2.01

6.0

Yellow

25

12

2.41

6.0

Pink

32

3

0.77

6.0

Blue

32

5

1.29

6.0

Orange

32

6

1.55

6.0

White

32

8

2.06

6.0

Red

32

10

2.58

6.0

Yellow

32

12

3.09

6.0

Pink

40

3

0.97

6.0

Blue

40

5

1.61

6.0

Orange

40

6

1.93

6.0

White

40

8

2.58

6.0

Red

40

10

3.22

6.0

Yellow

40

12

3.86

6.0

Pink

40

16

5.15

6.0

Grey

40

20

6.14

6.0

Green

50

3

1.21

6.0

Blue

50

5

2.01

6.0

Orange

50

6

2.41

6.0

White

50

8

3.22

6.0

Red

50

10

4.02

6.0

Yellow

50

12

4.83

6.0

Pink

50

16

6.44

6.0

Grey

50

20

8.05

6.0

Green

50

25

10.1

6.0

Purple

Note: Flat bars are also available in larger widths up to 300 mm and thickness up to 50 mm, with standard lengths of 3 m, 4 m and 6 m depending on customer requirements. Colour codes are used for easy identification during inventory handling.

Cold Drawn, Hot Rolled & Polished Finishes of Monel 400

Monel 400 round bars are available in multiple surface finishes, each suited to different mechanical and corrosion-resistance requirements. Use the abbreviation reference below when specifying finish on your purchase order.

Abbreviation

Finish Type

Abbreviation

Finish Type

P

Polished

HRAP

Hot Rolled Annealed-Pickled

CD

Cold Drawn

CF

Cold Finished

HF

Hot Finished

PR

Peeled-Reeled

CG

Centreless Ground

ST

Smooth Turned

SRE

Slit Rolled Edge

RT

Rough Turned

BD

Bright Drawn

P&T

Peeled-Turned

Applications of Monel 400 Round Bars

Industry

Typical Use Case

Why Monel 400

Marine Equipment

Propeller shafts, pump/valve trim, seawater piping

Excellent resistance to seawater and chloride stress-corrosion cracking

Chemical Processing

Reaction vessels, agitators, piping

Resists hydrofluoric acid and caustic/alkaline media better than stainless steel

Aerospace & Power

Fasteners, turbine components

High strength retained across a wide temperature range

Oil & Gas

Wellhead equipment, pump shafts

Resistant to sour gas (H2S) environments

Industrial Machinery

Precision shafts, springs

Good machinability combined with corrosion resistance

Request Competitive Pricing on Monel 400 Round Bars

Get an instant quote and custom pricing tailored to your required diameter, finish, and order quantity. Every batch of Monel 400 round bar we supply is verified against UNS N04400 chemistry and ASTM B164 mechanical requirements before dispatch.

Request Quote

Monel 400 Round Bars — Manufactured & Supplied by Unifit Metalloys

With over a decade of metallurgical expertise, Unifit Metalloys supplies Monel 400 round bars to marine, chemical processing, and oil & gas fabricators across 50+ countries. Every batch is dimensionally verified against ISO 2768-m tolerances and shipped with full EN 10204 3.1 material traceability — so you know exactly what alloy, heat lot, and mechanical test results back every bar you receive.

Monel 400 Rods, Monel 400 Hex Bar, ASTM B164 Monel 400 Square Bar Manufacturer, Monel Alloy UNS N04400 Round Bars, ASTM B164 Monel 400 Bars, Monel® Alloy 400 Round Bar Supplier in India.

Monel 400 Forged Bar, ASME SB 164 Monel 400 Rectangle Bar, Monel 400 Flat Bars, DIN 2.4360 Round Bars, Monel Alloy 400 Bright Bar in Mumbai, India.