The washer is an important component in the world of piping and fastening in industries. Though frequently neglected by bolts and nuts, a washer is crucial in the distribution of loads, vibrations, and avoiding surface damages. Quality cannot be compromised where Stainless Steel Washers are concerned. Failure to use a low quality washer in a high-pressure or corrosive setting may cause disastrous failure, spillages and unnecessary loss of time.
Regardless of whether you are sourcing a marine project or a chemical plant or other construction in general, it is important to find true high quality washers. The following checklist of this buyer will help you navigate through the most important quality indicators so that you will be supplied with the components that would fit your specifications.
The initial procedure in determining quality is ensuring that the grade of stainless steel is known. Stainless steel is not stainless and various grades have a different degree of resistance to corrosion and strength.
Always apply the washer grade to the bolt and the environment. An example of this is a 316 stainless steel washer with a 304 bolt in a salt water environment which is better than combining dissimilar metals.
A lot of information about the quality of manufacturing can be told by a physical examination. Looking at the shipment delivered by an SS Washer manufacturer.
One of the simple tests that can be carried out to determine whether a metal is stainless steel is by use of a magnet.
Austenitic Stainless Steel (300 series like 304 and 316) is generally non-magnetic in its annealed state.
Nevertheless, do not count on this only. Little magnetism can be created in 304 grades by a process known as cold working (the stamping of washers).
When a magnet is fixed on, then it could be a lower grade ferritic steel or an item of plain carbon steel painted to appear like stainless. This is an indicator of counterfeit stainless steel.
Precision is key. A washer that is too thin can deform when loaded and the one with a wrong inner diameter cannot fit.
Measure Inner diameter (ID), Outer diameter (OD) and Thickness with the help of calipers.
Make these measurements with reference to standard requirements (as ASTM, DIN or ISO standards) supplied by Stainless Steel Washer manufacturers in India or your international supplier. Regular uniformity is one of the characteristics of a controlled production.
Distinguishing between 304 and 316 visually is impossible as they look identical. To verify you have received genuine stainless steel 316 washers, you can use a chemical spot test kit. A drop of the reagent on the metal surface will change color if molybdenum is present, confirming it is indeed a 316 grade. This is particularly useful if the Stainless steel washers price seemed too good to be true, as 316 is more expensive than 304.
It is not possible to differentiate 304 and 316 physically because they appear exactly the same. A chemical spot test kit can be used in order to confirm that you have been offered authentic stainless steel 316 washers. A drop of the reagent placed on the metal surface will change color in case of the presence of molybdenum and thus it is indeed a 316 grade. This is particularly useful if the Stainless steel washers price seemed too good to be true, as 316 is more expensive than 304.
The best method of certifying quality is by documentation. The Manufacturer Test Certificate (MTC) will always be supplied by reputable suppliers based on EN 10204 3.1. This document contains:
Do not accept washers to use in critical applications unless certified to this.
There should be diligence in sourcing washers. Although it is a deciding factor on the Stainless steel washers price, cost consideration at the expense of quality can result in the failure of the system. Through cooperation with a reliable SS Washer manufacturer, particularly among the leading Stainless Steel Washer manufacturers in India with long-term global export experience, you can have the parts that guarantee your piping solutions the safety and durability.
It is always important to remember that you need to check the surface, verify the grade, insist on the MTC, and select the appropriate alloy that can successfully work in the environment you are operating in.
At Unifit Fastener, we recognize that in the current industrial landscape, trust is just as critical as the steel itself. We have seen firsthand the operational hazards caused by "cost-effective" washers that turn out to be made of inferior scrap metal or low-nickel substitutes.
As a dedicated SS Washer manufacturer, we want to be transparent about what you should expect when you place an order with us:
“When you buy from Unifit Fastener, you aren't just buying a fastener; you are securing the integrity of your final project.”