Copper Nickel Fasteners

Copper Nickel Fasteners Manufacturer in India

Copper Nickel Fasteners are also known as cupronickel fasteners which are engineering parts produced through an alloy consisting of copper and nickel with regulated additions of reinforcing components. Unifit Fastener is a reputable producer and distributor of the quality copper nickel alloy fasteners in various grades and forms. The two common alloys in such alloys are Cu-Ni 70/30 and Cu-Ni 90/10 each with the aim of providing superior mechanical strength and corrosion resistance.

Copper Nickel 70/30 fasteners are made of about 70 percent copper and 30 percent nickel and have better resistance to erosion and bio-fouling in the marine environment. Copper Nickel 90/10 brass fasteners are composed of approximately 90 percent copper and 10 percent nickel and these metals improve the resistance to acidic and brackish conditions. As a result of such properties, cupronickel fasteners are commonly employed in seawater hardware, desalination facilities, heat exchange, ship construction, offshore facility, chemical processing plant, and condensers.

Unifit Fastener distributes copper nickel bolts, nuts, washers, threaded rods, studs, screws, and socket fasteners of all sizes (M4 to M100) and lengths (to 5 meters). These are fasteners that can be manufactured by hot forging or cold forging as per the need. They are also very thermal stable, ductile and perform efficiently even in high-pressure situations.

Cu-Ni threaded rods are specifically used in applications that need continuous threading to join components using nuts whereas heavy hex nuts and hex bolts are more popular in high-temperature and high-strength applications. They are resistant to seawater corrosion and this uncommon virtue makes them applicable in marine and offshore structures.

Unifit Fastener provides unique solutions and attractive rates to suit various requirements in the industry in case of high-performance and properly designed copper nickel fasteners.

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What is copper nickel fasteners?

Copper Nickel (Cu-Ni) fasteners are strong, corrosion-resistant fasteners, especially effective in marine environments, made from copper-nickel alloys (like 70/30 or 90/10), offering excellent seawater resistance, high strength, and durability, used in offshore platforms, piping, and hydraulic systems, though more costly and less machinable than stainless steel. They provide good performance in wet/corrosive conditions, with temperature limits around 150°C in wet environments.

Copper Nickel Fasteners – Technical Specification

Parameter Details
Material Copper Nickel Alloy (Cu-Ni)
Specifications ASTM
Product Standards ASTM B151
Available Sizes M10 to M100
Grades Cu-Ni 90/10 (UNS C70600), Cu-Ni 70/30 (UNS C71500)
Equivalent Standards ASTM / ASME SB151, SB152
Size Range M10 to M100
Length Up to 5 meters
Surface Coating Options Hot Dip Galvanized, Phosphated, Teflon Coated, PTFE Coated, Xylon Coated, Zinc Plated, Cadmium Plated

Types Of Cupro Nickel Fasteners

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Equivalent Grades of Copper Nickel Bolts

Standard Werkstoff Nr. UNS
Specifications 2.0872 C70600
Size 2.0882 C71500

Chemical Composition Copper Nickel Fasteners

Grade Cu Mn Pb Ni Fe Zn
Cu-Ni 70/30 65.0 min 1 max 0.05 max 29–33 0.4–1.0 1 max
Cu-Ni 90/10 88.6 min 1.0 max 0.05 max 9–11 1.8 max 1 max

Mechanical Properties of Cu-Ni Fasteners

Element Density Melting Point Tensile Strength Yield Strength (0.2% Offset) Elongation
Copper Nickel 70/30 0.323 lb/in³ at 68°F 2260°F 50,000 psi 20,000 psi 30%
Copper Nickel 90/10 0.323 lb/in³ at 68°F 2260°F 50,000 psi 20,000 psi 30%

Physical Properties of Copper Nickel Threaded Rod

Property Min (SI) Max (SI) Units (SI) Min (Imp.) Max (Imp.) Units (Imp.)
Density 8.5 8.95 Mg/m³ 530.64 558.73 lb/ft³
Tensile Strength 267 624 MPa 38.73 90.50 ksi
Young’s Modulus 120 156 GPa 17.40 22.63 10⁶ psi
Shear Modulus 45 58 GPa 6.53 8.41 10⁶ psi
Thermal Conductivity 19 66 W/m.K 35.57 123.55 BTU.ft/h.ft².F
Specific Heat 384 386 J/kg.K 0.297 0.299 BTU/lb.F
Melting Point 1384 1508 K 2031.53 2254.73 °F

Environmental Resistance of Cupro Nickel Round Head Bolts

Exposure Condition Rating (1 = Poor, 5 = Excellent)
Flammability 5
Fresh Water 5
Sea Water 5
Organic Solvents 5
UV Resistance 5
Wear 5
Weak Alkalis 5
Weak Acids 4
Oxidation at 500°C 3
Strong Alkalis 5
Strong Acids 2

Product Inventory of Copper Nickel Alloy Fasteners

Hexagon Bolts / Set Screws Stud Bolts Hexagon Nuts Socket Cap Screws
DIN 931 BS 4882 DIN 934 DIN 912
DIN 933 DIN 976 BS 1768 DIN 6912
BS 1768   BS 1769 DIN 7984
UNI 5731   BS 1083 ANSI B18.3
UNI 5739   BS 3692 ISO 4762
ISO 4014   ISO 4032 UNI 5931
ISO 4017   ISO 4033 BS 2470
BS 1769   ANSI B18.2.2 BS 4168
BS 3692      
ANSI B18.2.1      

Socket, Countersunk Screws, Studs & Washers Standards

Socket & Slotted Set Screws Countersunk Screws Studs Washers
DIN 913 DIN 963 DIN 938 DIN 125
DIN 914 DIN 7991 DIN 939 DIN 9021
DIN 915 BS 4168 DIN 2510 BS 4320
DIN 916 BS 1981 BS 4439 BS 3410
DIN 551 BS 483 BS 2693 Spring Washers DIN 127
DIN 553 BS 2470   BS 4464
DIN 438     BS 1802

Copper Nickel Fasteners Price Range

Product Price (USD per Piece)
Cupro Nickel Bolts & Nuts $0.5 – $4500
Copper Nickel Fasteners $0.5 – $10
Copper Nickel Chipboard Screws $0.001 – $2
General Cu-Ni Alloy Fasteners $0.1 – $100

Applications of Copper Nickel Fasteners

  • Marine and Shipbuilding Industry
  • Offshore Oil and Gas Platforms
  • Desalination and Seawater Treatment Plants
  • Heat Exchangers and Condensers
  • Power Generation Plants
  • Chemical and Petrochemical Processing
  • Firefighting and Sprinkler Systems
  • HVAC and Chilled Water Systems
  • Instrumentation and Control Systems
  • Marine and Coastal Infrastructure

FAQs About Copper Nickel Fasteners

What is cupro nickel used for?

Cupro nickel is widely used in marine and seawater applications due to its excellent resistance to corrosion and biofouling. Common uses include shipbuilding, heat exchangers, condensers, desalination plants, offshore equipment, and seawater piping systems. It is also used in coinage, automotive brake systems, and high-temperature industrial fasteners.

What is the difference between copper and copper-nickel?

Copper is a pure metal known for its high electrical and thermal conductivity. Copper-nickel is an alloy of copper and nickel that offers higher strength and significantly improved resistance to seawater corrosion and erosion. Copper is mainly used in electrical and thermal applications, while copper-nickel is preferred for marine and industrial environments.

What are common grades of copper-nickel?

The most commonly used copper-nickel grades are Cu-Ni 90/10 (C70600) and Cu-Ni 70/30 (C71500). These grades differ primarily in their copper-to-nickel ratio, which influences strength, corrosion resistance, and suitability for various marine conditions.

Can copper-nickel be welded?

Yes, copper-nickel alloys are readily weldable using conventional welding methods. Proper joint preparation, cleanliness, and the correct filler material are essential to maintain mechanical strength and corrosion resistance.